Artificial lift

An Extended Computational Fluid Dynamics Model and Its Experimental Validation To Improve Sucker Rod Pump Operation and Design

A 2D computational fluid dynamics model is extended to a 3D submodel and validated to provide detailed information on the state of the standing valve as a function of time to assist in sucker rod pump design and operation.

FOSSIL FUELS, OIL EXTRACTION
Source: Bruno Poggi/Getty Images

Recently, the authors proposed a novel computational fluid dynamics model to simulate the detailed fluid flow in a sucker rod pump under close-to-realistic operating conditions. The focus of this forerunner study concerns two central observations in the dynamics of the standing valve: (i) its unexpected intermediate (midcycle) closure that is potentially triggered by fluctuations in plunger speed intrinsic to any downhole pump during a pumping cycle; and (ii) its ideal, just fully open but critical state of operation that is characterized by a square-root dependence of the associated critical plunger speed on the density of the ball material relative to that of the fluid.

In this work, the theoretical predictions (i) and (ii) have been verified using a test rig designed to provide quantitative and accurate measurements of the crucial parameters needed for such a comparison.

In addition, the computational model is subject to a rigorous test for its overall validation. The experimentally validated model could be used to provide a theoretical basis for decision-making by either the design engineer or the operator, in particular when it comes to preventing issue (i) mentioned earlier and keeping a minimum plunger speed in the sense of circumstance (ii).


This abstract is taken from paper SPE 228291 by S. V. Jalikop, AC2T research GmbH; R. Albishini, Montanuniversität Leoben; M. Freudenberger, AC2T research GmbH; B. Scheichl, Austrian Tribology Society (OTG) & TU Wien; C. Langbauer, Montanuniversität Leoben; and S. J. Eder, AC2T research GmbH. The paper has been peer reviewed and is available as Open Access in SPE Journal on OnePetro.