Unconventional/complex reservoirs

Dynamic Gas Separation Integrated Into SAGD for Improved ESP Performance

This paper demonstrates the effectiveness of integrating dynamic gas separation with existing gas-avoidance methods within the same electrical submersible pump string to address these issues.

Fig. 1—Post-retrieval inspection and failure analysis of the ESP showing melted MLE cable and insulation discoloration along the pump housing.
Fig. 1—Post-retrieval inspection and failure analysis of the ESP showing melted MLE cable and insulation discoloration along the pump housing.
Source: SPE 230260.

Gas production in steam-assisted gravity drainage (SAGD) operations presents significant challenges, including reduced production rates, shortened electrical submersible pump (ESP) run life, and unstable production. The complete paper demonstrates the effectiveness of integrating dynamic gas separation with existing gas-avoidance methods within the same ESP string to address these issues. The results indicate that the described technology, an upper-tandem gas separator (UT‑GS), provides a reliable and efficient solution for gas management in SAGD ESP applications.

Introduction

Suncor Energy’s Firebag uses in-situ recovery for bitumen extraction, primarily through the SAGD process. At the time of writing, this operation achieves a production rate of over 230,000 bbl of bitumen per day.

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