Drilling/completion fluids

Automated Approaches Determine Solids Content in Drilling and Completions Fluids

In this paper, alternative approaches to solids characterization are presented that lend themselves better to automation and real-time monitoring than API retort measurement.

Drilling bit and positive displacement motor in front of drilling rig in black & white
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Monitoring of low- and high-gravity-solids (LGS and HGS) content and maintaining these at ideal levels is essential for optimal drilling fluid performance, efficient hole cleaning and equivalent-circulating-density management, and prevention of failures of surface and downhole equipment during drilling. LGS and HGS monitoring in the field is currently accomplished using the API retort-kit measurement, which has certain drawbacks and is difficult to automate. In the complete paper, two new approaches are investigated to automate the LGS and HGS content measurements of drilling fluids, which potentially can replace the retort test.

Introduction

The conventional way to characterize LGS and HGS in the field is by using a retort-kit measurement specified in API Recommended Practices 13B-1 and 13B-2. The longevity of these tests is testament to the effectiveness of the API standards and the tests themselves in providing useful and practical field guidance.

Despite their evident success, however, various downsides exist in current solids-content-testing methods. Retort-kit measurements present the following issues:

  • Difficulty in obtaining accurate and repeatable test results
  • Safety issues associated with laboratory testing at elevated temperatures (over 930°F)
  • Interpretive bias issues associated with test results, including the potential for deliberate manipulation of these results
  • Difficulty in automating the retort test for improved efficiency and safety

The authors’ opinion is that automating antiquated API test protocols is not a useful practice.

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