This paper presents how a US onshore operator took a three-step approach to optimize more than 100 rod-pump wells. The approach involved data consolidation, automated work flows, and interactive data visualization. This approach led to increased unit run times, decreased unit cycling, improved production and equipment surveillance, and increased staff productivity. The ultimate goal was to increase profitability by decreasing lifting costs and increasing operating efficiency.
Introduction
The processes and tools described in this paper cover a subset of approximately 125 wells in eastern Montana and western North Dakota, but they have been designed to be applicable and scalable to any fields that use rod-pump artificial-lift systems with supervisory control and data acquisition (SCADA). Simple modifications can be made to the tools and processes for wells that do not have SCADA capabilities.
While optimization efforts and best practices have been implemented for the subject rod-pump systems during the past 6 decades, many opportunities remain to create additional value.