The complete paper presents research, design, and field testing of a new type of mechanical gas separator for electrical submersible pump (ESP) systems that increases operating flow range and separation efficiency while decreasing erosion problems and improving reliability. The hydrohelical separator system has been proved effective in different types of wells.
Background
Several methods and techniques exist for avoiding gas in ESPs, including inverted shrouds, passive separators, mechanical gas separators, and tandem gas separators. Most share the limitations of limited flow capabilities and reduced performance at higher total flow rates.
The many variables associated with complex two-phase flow behavior, internal and external pressure variations, separation methods, velocity and viscosity of fluids, effect of the pump bolted above, inherent erosion issues, and single vs. tandem designs add to the challenge of basic mechanical gas-separator operation.
In 2016, a program was initiated that featured investment in both experienced personnel and advanced testing technology to unravel the aforementioned challenges and improve understanding of the operation of downhole mechanical gas separation.
