Process design of separation internals is just one step in improving the vessel performance. Just as important are the support design and installation steps. These lessons learned help to guide good off- and on-site planning to minimize separator turnaround.
Troubleshooting and solving separation problems takes a combination of analytical tools, experience, and a knack for investigation. These 5 lessons provide a starting point for assessment.
Lessons learned by the members of the SPE Separations Technology Technical Section, representing more than 250 years' experience, are presented so that the same mistakes are not repeated in the future.
An underperforming scrubber that was suffering from too much oil carry-over is described along with options for debottlenecking and improving performance.
Efficient separation assumes uniform flow, but the reality of inlet geometries can invalidate this assumption, leading to separation problems and loss of separation efficiency.
Some internals components affect a separator's gas- and liquid-handling capability because of their effects on the liquid level. In this article, the interdependency of cyclonic inlets, cyclonic mist eliminators, and liquid level is highlighted.
Separations technology-related content has been expanded and made available to SPE members through the efforts of the Separations Technology Technical Section.